Concrete and Cement

    Aggregate characterization

    Grading, shape, cleanliness, wear resistance, and aggregate durability.

    Original conceptual diagram for this guide. Licensed under CC BY 4.0 · Civily

    Aggregates as the skeleton

    • Aggregates occupy much of the volume in concrete and road layers; size, shape, texture, and strength affect workability and performance.
    • A suitable combined grading helps control voids and the amount of paste required, but must fit the application and specification.

    Sampling and grading

    • Obtain a representative sample and reduce it with a suitable splitter; poor sampling invalidates an otherwise precise grading test.
    • Sieve analysis separates fractions by aperture and calculates retained or passing percentages to build a grading curve.
    • Shape indices and sand-equivalent or methylene-blue tests help identify unfavourable particles and clay-rich fines.

    Strength and durability

    • Abrasion or fragmentation tests compare aggregate resistance to wear and impact.
    • Moisture, salt, freeze-thaw, and weathering cycles explore environmental stability; density and absorption help describe porosity.
    • For pavements, polishing and friction tests provide information about texture evolution and skid resistance.

    Reporting

    • Record source, lot, preparation, mass, sieves, and moisture condition; report the standard and fractions tested.
    • Compare results with current contractual limits. No single test replaces an overall aggregate assessment.

    Grading and property calculations

    • Percent passing: P(d) = 100 · [1 − Mr(d)/M], where Mr(d) is cumulative mass retained up to sieve d and M is total dry test mass.
    • Fineness modulus: FM = ΣRac/100, the sum of cumulative retained percentages on the sieve series specified by the method. Compare only values calculated with the same series.
    • Grading coefficients: Cu = D60/D10 and Cc = D30²/(D10·D60), using D10, D30, and D60 from the grading curve. Interpretation depends on the classification system and aggregate type.
    • Water absorption: A = 100 · (MSSD − Mdry)/Mdry. Distinguish this from total moisture and free surface moisture when correcting batch water.

    Educational reference guide. Check the current standard, calculation assumptions, and project specification before applying a procedure or acceptance criterion.